Knowing that the original Chevy II frame wasn't going to work well for this application, he started from scratch. The old frame was measured and sent to the junkyard. Then like any good engineer, Dennis started this project first by creating a Pro/Engineer computer model of the frame, suspension and pretty much anything else that was to be fabricated for this project.

Once he had the frame in the computer he ploted the frame rails to scale on a plotter and layed everything out on a flat table to weld it all together. All the tubes were professionally machined to the correct lengths and angles and then tig welded together. Special gussests were used on the inside and outside of each joint to insure a very rigid frame.